How to customize 25.6V30Ah industrial lithium battery?

High energy density and excellent safety features provide core power support for industrial automation 

In industrial automation, logistics and warehousing, and intelligent inspection, etc., the equipment puts forward extremely high requirements on the range, power output and environmental adaptability of the power supply. 25.6V30Ah lithium batteries are becoming the preferred power source for equipment such as AGV trolleys, service robots, and electric forklifts, etc., due to their high capacity, high adaptability, and enhanced safety features. With its high capacity, high adaptability and enhanced safety features, 25.6V30Ah Li-ion battery is becoming the preferred power source for AGV carts, service robots and electric forklifts, redefining the energy solution for the scenario of “how to customize 25.6V30Ah lithium battery for industry”.

I. High-performance design of industrial lithium batteries: break through the bottleneck of industrial equipment range

The 25.6V30Ah industrial lithium battery provides up to 768Wh of total energy, boosting energy output by 57% compared to the traditional 24V20Ah battery. This increase in capacity enables AGV carts to run continuously for more than 8 hours or support service robots to complete autonomous inspection tasks in a 20,000 square meter area.

In practical application cases, an automotive manufacturer used this battery for logistics robots to achieve the ability to handle 30 tons of materials in a single charge, which is a 40% increase in efficiency compared to traditional lead-acid battery solutions, while the battery weight is reduced by 35%, significantly reducing the energy consumption of the equipment.

This energy density advantage comes from the optimized arrangement of high-capacity 26650 cells. The 8S10P (8 series 10 parallel) structure design perfectly balances the voltage and capacity requirements.

II. 25.6V30Ah lithium battery power output characteristics: to meet the high requirements of industrial scenarios

For the instantaneous high power demand of industrial equipment, this battery supports 30A continuous discharge and 60A peak current output, with a response time of less than 0.1 seconds. In electric forklift application scenarios, this strong discharge capability ensures that the equipment can smoothly climb a 3-meter slope at a speed of 1.5m/s under full load, and the power output is increased by 30% compared with that of ordinary lithium iron phosphate batteries.

Charging performance is also excellent, supporting 6A standard charging and 10A rapid replenishment mode, can be fully charged within 3 hours. Equipped with intelligent equalization technology, it effectively prevents capacity degradation caused by inconsistent voltage of the battery cells during the charging process.

The battery has a wide operating temperature range, charging temperature: 0℃～+45℃; discharging temperature: -20℃～+55℃; storage temperature: -20℃～+25℃ (≤1 year), adapting to the needs of various industrial environments.

III. 25.6V30Ah lithium battery safety performance: industrial-grade protection guarantee

Industrial environment is complex and changeable, battery safety is the core element of the stable operation of the equipment. 25.6V30Ah lithium battery adopts multiple safety protection design, including:

• Anti-overcharge, anti-overdischarge, anti-temperature, anti-current, anti-short-circuit and other multiple protection functions 
• Optional BMS system for intelligent management 
• Waterproof, dustproof, drop-proof, anti-corrosion, anti-radiation, anti-electromagnetic interference comprehensive protection

Ceramic diaphragm coating and honeycomb structure heat dissipation design to minimize the risk of thermal runaway. The built-in BMS system monitors voltage, temperature and current parameters in real time, and when an abnormality is detected, it can cut off the circuit within 0.05 seconds and extend the life of the battery cell through active equalization technology.

Measured data shows that the capacity retention rate of this battery is still over 85% after 1000 cycles in -20℃ to 60℃ environment, which meets the demand of 5-year maintenance-free for industrial equipment.

IV.25.6V30Ah Li-ion Battery Batteries Application and Adaptability

This battery has a wide range of industrial application scenarios:

• AGV/RGV automated guided vehicles: to provide durable and stable power support 
• Industrial robots: to meet the demand for high power output 
• Service robots: to ensure continuous operation for a long time 
• Automation systems: compatible with a variety of control interfaces 
• Intelligent logistics and handling equipment: to adapt to high-intensity operating environment 
• Specialty robots: to support the customization of the power supply solution 

For the space and interface requirements of different equipment, the battery provides standard size and RS485 communication protocol, which can be seamlessly connected to the existing control system. RS485 communication protocol, can be seamlessly connected to the existing control system. At the same time, it supports customized development of voltage, capacity and housing, such as designing ultra-thin models for narrow space equipment or adding IP67 protection level housing for outdoor equipment.

By customizing a 25.6V30Ah Li-ion battery pack, a logistics company has successfully extended the sorting robot’s range from 6 hours to 10 hours, and the battery pack can be quickly replaced, dramatically reducing equipment downtime and improving operational efficiency.

V. Customized 25.6V30Ah lithium battery technical specifications and quality standards

25.6V30Ah lithium batteries follow strict technical specifications:

• Combination: IFR26650-8S10P 
• Nominal voltage: 25.6V 
• Rated capacity: 30Ah 
• Charging limit voltage: 29.2V 
• Discharge cut-off voltage: 16V 
• Maximum charging current: 0.5C 
• Maximum discharge current: 1C 
• Cycle life: ≥2000 times

The product complies with GB31241-2014 safety standards to ensure reliability and safety in industrial environments. For application scenarios requiring special certification, such as explosion-proof environments or extreme temperature conditions, additional test reports and certification support can be provided.

VI. 25.6V30Ah lithium battery use and maintenance guide

To ensure the best performance and longest service life of the battery, please follow the following usage recommendations:

• Charging Requirements: Use a special charger and charge at an ambient temperature of 0℃～+45℃ 
• Discharge Management: Use at a temperature range of -20℃～+55℃ to avoid over-discharging 
• Storage Condition: Place in a cool and dry environment at a temperature range of -20℃～+25℃ for long term storage
• Safety Taboo:
  • It is strictly prohibited to immerse the battery in seawater or water 
  • It is prohibited to expose it to sunlight exposure or rain or snow 
  • It is prohibited to use and store it next to a heat source (e.g., fire, heater) 
  • It is prohibited to dismantle the battery pack, which may lead to dangerous occurrences

Regularly checking the status of the battery and monitoring changes in its performance and capacity will help to identify potential problems and take appropriate measures in a timely manner.

VII. Industry Trends and Technology Outlook

Industrial power battery technology is rapidly evolving and future trends include:

Higher energy density: Improve volumetric and gravimetric energy density through new materials and processes 

Faster charging speed: Develop battery systems that support higher charging multipliers to reduce equipment downtime 

Stronger environmental adaptability: Expand the operating temperature range of batteries to adapt to more extreme industrial environments

Smarter management: Enhanced BMS functionality for predictive maintenance and remote monitoring

For users requiring special specifications, such as custom drone battery packs or other industrial applications, fully customized solutions are available to meet specific voltage, capacity, size and interface requirements.

VIII. Conclusion

The 25.6V30Ah Li-ion battery is becoming an ideal power solution for industrial automation equipment due to its high capacity, high power output and enhanced safety. From AGV carts to intelligent robots, from logistics and warehousing to smart manufacturing, this battery provides a reliable, efficient and cost-effective energy option.

Its long lifecycle of up to 2,000 cycles and low maintenance requirements further reduce the total cost of ownership, providing strong technical support for energy saving, emission reduction and automation upgrades for industrial enterprises.

With the in-depth promotion of Industry 4.0 and smart manufacturing, high-performance lithium batteries will continue to play a key role in promoting the development of industrial equipment in the direction of high efficiency and intelligence.