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Semi-solid state battery thermal interface material dispensed as a grey gap filler bead onto an aluminium cold plate beside a battery module
Semi-Solid State Battery

Semi-Solid State Battery Thermal Interface Materials

Bykarl September 13, 2026

Karl Huang here, senior lithium battery engineer. When my team moved from conventional lithium battery packs to semi-solid state battery modules, the therm…

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Semi-solid state battery formation cycling: prismatic cells clamped in a pressure fixture with brushed aluminum plates, copper busbars and orange-black DC cables
Semi-Solid State Battery

Semi-Solid State Battery Formation Cycling and Yield

Bykarl September 12, 2026

Formation is the step where a stack of coated electrodes and a semi-solid electrolyte stops being a set of parts and becomes a battery. Nearly everything I…

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Anode-Free Semi-Solid State Battery Cells: A Design Guide
Semi-Solid State Battery

Anode-Free Semi-Solid State Battery Cells: A Design Guide

Bykarl September 11, 2026

An anode-free cell is the most honest test of an electrolyte. You start with a bare copper current collector, put every milligram of lithium in the cathode…

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Semi-Solid State Battery Degradation Mechanisms Explained
Semi-Solid State Battery

Semi-Solid State Battery Degradation Mechanisms Explained

Bykarl September 9, 2026

I have spent the last four years pulling semi-solid cells apart after they failed. Not the dramatic failures
thermal runaway, venting, fire but the quiet o…

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Semi-Solid State Battery Cell Formatting and Stack Pressure
Semi-Solid State Battery

Semi-Solid State Battery Cell Formatting and Stack Pressure

Bykarl September 8, 2026September 23, 2026

I have spent most of my career on the manufacturing side of lithium cells, and if there is one lesson the last three years have hammered home, it is this:…

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Semi-Solid State Battery Fast Charge Capability and Limits
Semi-Solid State Battery

Semi-Solid State Battery Fast Charge Capability and Limits

Bykarl September 8, 2026September 23, 2026

Pulling 4C out of a semi-solid state pack sounds like a spec sheet triumph until you watch a thin slice of anode under a reference electrode and see lithiu…

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Semi-Solid State Battery Integration for Storage
Semi-Solid State Battery

Semi-Solid State Battery Integration for Storage

Bykarl September 2, 2026September 23, 2026

I am Karl Huang, a senior lithium battery engineer, and over the last few years I have spent more time arguing about bolts, Belleville washers and torque s…

Read More Semi-Solid State Battery Integration for StorageContinue

Recent Posts

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  • Lithium Battery Pack Insulation Resistance and Hipot Testing
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