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Cell Stack Pressure and Fixture Design for Semi-Solid Pouch Cells
Semi-Solid State Battery

Cell Stack Pressure and Fixture Design for Semi-Solid Pouch Cells

Bykarl October 25, 2026October 26, 2026

Every engineer who moves from conventional liquid cells to semi-solid state pouch cells hits the same wall: the first test batch looks terrible, the secon…

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Semi-solid state battery post-mortem failure analysis: a disassembled pouch cell with exposed electrode layers on a stainless steel inspection tray
Semi-Solid State Battery

Semi-Solid State Battery Post-Mortem Failure Analysis

Bykarl September 12, 2026

When a semi-solid state battery comes back from the field, the most expensive mistake is calling it dead, scrapping it, and moving on. Every returned cell…

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Sodium-Ion Battery Low Temperature Discharge Behavior
Sodium-ion Battery

Sodium-Ion Battery Low Temperature Discharge Behavior

Bykarl September 8, 2026September 23, 2026

Every winter I get the same call from integrators in Harbin, Kazakhstan, and the Canadian prairies: their lithium iron phosphate packs lose so much usable…

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Semi-Solid State Battery Cold Start Performance
Semi-Solid State Battery

Semi-Solid State Battery Cold Start Performance

Bykarl September 8, 2026September 23, 2026

I have lost count of the number of cold-chamber mornings I have spent watching a battery pack that worked perfectly at 25°C collapse into a few hundred…

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Lithium Battery Testing for Power Tools: Drop and Ingress
Lithium Battery

Lithium Battery Testing for Power Tools: Drop and Ingress

Bykarl September 7, 2026September 23, 2026

I have run a 21700 cordless-tool pack through the same gauntlet for seven years now, and every facility I visit still finds the same surprise: the cell che…

Read More Lithium Battery Testing for Power Tools: Drop and IngressContinue

Semi-Solid State Battery Testing for EV Packs: Formation
Semi-Solid State Battery

Semi-Solid State Battery Testing for EV Packs: Formation

Bykarl September 6, 2026September 23, 2026

In my twelve years running pack validation lines, no technology has forced me to rewrite my test plans as aggressively as semi-solid-state chemistry. When…

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Battery Solution Testing for Robotics: End-of-Line
Battery Application Solutions

Battery Solution Testing for Robotics: End-of-Line

Bykarl September 6, 2026September 23, 2026

Every robotics programme I have supported eventually arrives at the same uncomfortable moment: the fleet is deployed, the robots are moving, and somebody a…

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Sodium-Ion Battery Testing for Microgrids: Grid-Forming
Sodium-ion Battery

Sodium-Ion Battery Testing for Microgrids: Grid-Forming

Bykarl September 6, 2026September 23, 2026

Over the last four years I have commissioned and validated more than thirty microgrid energy storage systems, and roughly half of the newer builds now use…

Read More Sodium-Ion Battery Testing for Microgrids: Grid-FormingContinue

Semi-Solid State Battery Testing for EV Packs: Abuse and
Semi-Solid State Battery

Semi-Solid State Battery Testing for EV Packs: Abuse and

Bykarl September 5, 2026September 23, 2026

Over the past eleven years I have signed off on battery validation programs for everything from racing drones to forklift packs, and the questions I get mo…

Read More Semi-Solid State Battery Testing for EV Packs: Abuse andContinue

Battery Solution Testing for Robotics: HIL Duty-Cycle
Battery Application Solutions

Battery Solution Testing for Robotics: HIL Duty-Cycle

Bykarl September 5, 2026September 23, 2026

What a “Robotics-Grade” Battery Solution Actually Has to Survive
Most cell datasheets are written for either handheld electronics or electric vehicles, so…

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