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semi-solid state battery

Home / semi-solid state battery - Page 3
Semi-solid state battery vent design: cylindrical cell end cap with a scored burst disc and laser-welded rim
Semi-Solid State Battery

Semi-Solid State Battery Vent and CID Design

Bykarl September 13, 2026

Most semi-solid state battery programs I review treat the vent as an afterthought, a hole the mechanical team adds after the chemistry is locked. That orde…

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Semi-solid state battery helium leak screening: a sniffer probe tip above a pouch cell heat seal on a stainless steel fixture
Semi-Solid State Battery

Semi-Solid State Battery Helium Leak and Insulation

Bykarl September 13, 2026September 23, 2026

I have rejected more semi-solid state battery lots over seal leaks and insulation failures than over capacity shortfalls. Capacity fades slowly and predict…

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Semi-solid state battery moisture and contamination control: matte electrode sheets in a brushed stainless steel tray with tweezers and a lint-free wipe on a clean assembly bench
Semi-Solid State Battery

Semi-Solid State Battery Moisture and Contamination Control

Bykarl September 13, 2026

Most of the semi-solid state battery failures I have been asked to autopsy in the last four years were not caused by a bad chemistry. They were caused by w…

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Semi-Solid State Battery Tab Welding and Joint Design
Semi-Solid State Battery

Semi-Solid State Battery Tab Welding and Joint Design

Bykarl September 13, 2026

After cell chemistry, nothing limits what a semi-solid state battery can deliver like its tab joints. I have watched packs built from excellent cells fail…

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Semi-solid state battery thermal interface material dispensed as a grey gap filler bead onto an aluminium cold plate beside a battery module
Semi-Solid State Battery

Semi-Solid State Battery Thermal Interface Materials

Bykarl September 13, 2026

Karl Huang here, senior lithium battery engineer. When my team moved from conventional lithium battery packs to semi-solid state battery modules, the therm…

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Semi-solid state battery post-mortem failure analysis: a disassembled pouch cell with exposed electrode layers on a stainless steel inspection tray
Semi-Solid State Battery

Semi-Solid State Battery Post-Mortem Failure Analysis

Bykarl September 12, 2026

When a semi-solid state battery comes back from the field, the most expensive mistake is calling it dead, scrapping it, and moving on. Every returned cell…

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Semi-solid state battery peak power module with copper busbars and liquid cooling plate
Semi-Solid State Battery

Semi-Solid State Battery Peak Power for Performance EVs

Bykarl September 12, 2026

In eleven years of specifying lithium battery packs for vehicle programmes, the performance-car brief is still the one that surprises people. Nobody asks m…

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Semi-solid state battery interface wetting impedance shown in a pouch cell cross-section with glossy gel electrolyte film
Semi-Solid State Battery

Semi-Solid State Battery Interface Wetting and Impedance

Bykarl September 12, 2026

In fifteen years of building lithium cells I have watched more semi-solid state battery programs fail on a step nobody photographs than on chemistry itself…

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Semi-solid state battery formation cycling: prismatic cells clamped in a pressure fixture with brushed aluminum plates, copper busbars and orange-black DC cables
Semi-Solid State Battery

Semi-Solid State Battery Formation Cycling and Yield

Bykarl September 12, 2026

Formation is the step where a stack of coated electrodes and a semi-solid electrolyte stops being a set of parts and becomes a battery. Nearly everything I…

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Semi-Solid State Battery Silicon Anode Blending
Semi-Solid State Battery

Semi-Solid State Battery Silicon Anode Blending

Bykarl September 11, 2026

When a customer asks us to raise the energy density of a semi-solid state battery without changing the cell footprint, the anode is where the leverage sits…

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