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Home / Horizon Drone Battery Blog - Page 10
Sodium-ion battery presodiation showing a hard carbon anode, sodium foil layer and separator membrane
Sodium-ion Battery

Sodium-Ion Battery Presodiation and Sodium Compensation

Bykarl September 12, 2026September 12, 2026

Sodium-ion cells lose a measurable slice of their sodium inventory during the very first charge. On the production line that loss shows up as a first-cycle…

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Semi-solid state battery post-mortem failure analysis: a disassembled pouch cell with exposed electrode layers on a stainless steel inspection tray
Semi-Solid State Battery

Semi-Solid State Battery Post-Mortem Failure Analysis

Bykarl September 12, 2026

When a semi-solid state battery comes back from the field, the most expensive mistake is calling it dead, scrapping it, and moving on. Every returned cell…

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Lithium battery for film lighting: a rugged matte black pack with a multi-pin mount connector and DC output for portable rigs
Lithium Battery

Lithium Battery for Film Lighting: Flicker-Free Power Budget

Bykarl September 12, 2026

On a documentary shoot in Oman we lost forty minutes to a fault that was neither the fixture nor the camera. Six 300 W LED panels were pulling from a 26 V…

Read More Lithium Battery for Film Lighting: Flicker-Free Power BudgetContinue

Home energy storage battery passport data plate on a wall-mounted residential pack
Home Energy Storage

Home Energy Storage Battery Passport and Resale Value

Bykarl September 12, 2026September 12, 2026

After most of a decade designing lithium battery packs for residential and light industrial customers, I have noticed that the first question serious buyer…

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Battery solution for port ground support equipment with an industrial charging connector in a terminal yard
Battery Application Solutions

Battery Solution for Port Ground Support Equipment

Bykarl September 12, 2026

Container terminals are diesel’s last stronghold, and that is exactly why they are now the fastest-electrifying segment in material handling. A port ground…

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Semi-solid state battery peak power module with copper busbars and liquid cooling plate
Semi-Solid State Battery

Semi-Solid State Battery Peak Power for Performance EVs

Bykarl September 12, 2026

In eleven years of specifying lithium battery packs for vehicle programmes, the performance-car brief is still the one that surprises people. Nobody asks m…

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Semi-solid state battery interface wetting impedance shown in a pouch cell cross-section with glossy gel electrolyte film
Semi-Solid State Battery

Semi-Solid State Battery Interface Wetting and Impedance

Bykarl September 12, 2026

In fifteen years of building lithium cells I have watched more semi-solid state battery programs fail on a step nobody photographs than on chemistry itself…

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Semi-solid state battery formation cycling: prismatic cells clamped in a pressure fixture with brushed aluminum plates, copper busbars and orange-black DC cables
Semi-Solid State Battery

Semi-Solid State Battery Formation Cycling and Yield

Bykarl September 12, 2026

Formation is the step where a stack of coated electrodes and a semi-solid electrolyte stops being a set of parts and becomes a battery. Nearly everything I…

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Lithium Battery Enclosure IP Rating Selection
Lithium Battery

Lithium Battery Enclosure IP Rating Selection

Bykarl September 12, 2026

“IP rating” is the line item added to a lithium battery enquiry last, and it is the one that comes back to bite. In fourteen years of pack programmes I hav…

Read More Lithium Battery Enclosure IP Rating SelectionContinue

Smart Panel Load Shedding for Home Energy Storage
Home Energy Storage

Smart Panel Load Shedding for Home Energy Storage

Bykarl September 12, 2026

A smart panel turns a home energy storage system from a dumb backup box into an energy manager. The battery stores kilowatt-hours, but the panel decides wh…

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